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Bulk Reception Units

IntraBulk ®
Bulk Reception Units

Redler are dedicated to providing the simplest and most effective means of material handling. Their years of experience in receiving and handling bulk materials has allowed them to create the Intrabulk®, the most advanced and effective solution to bulk material reception.

Intrabulk® Reception Unit

The Intrabulk® reception unit is an above ground bulk material reception solution providing a user friendly, cost-effective alternative to conventional below ground intake pits. Intrabulk® systems can create a marked reduction and significant cost reductions in areas with the need for expensive civil works, and across a diverse range of industries.

The Intrabulk® is capable of receiving bulk materials from a range of material handling vehicles, such as:

  • Road tipping trucks
  • Front-end loading units
  • Walking floor trailers

The incredible diversity of the Intrabulk® offers complete material handling and reception units solutions for all needs.

How does the Intrabulk® work?

The Intrabulk® is incredibly easy to operate and offers advanced material handling in a simple and straightforward fashion:

  • Material is discharged from the material handling vehicle into the Intrabulk® hopper, which is conveyed further into the Intrabulk reception unit.
  • The wide apron-belt design permits a very low loading height allowing the trucks to discharge material directly into the entry section, requiring only a very small ramp.
  • Once the material has been discharged completely, the versatile Intrabulk® can either convey it into the processing system or act as a buffer store.
  • Following successful completion of the material handling process, a new load can then be deposited and the process can begin again.

How efficient are Intrabulk® reception units?

Intrabulk® reception units have been designed to be as efficient as possible:

  • High capacity discharge from trucks can be achieved at rates of up to 500m3/hr. By using a load-regulating plough device, the material can be accurately controlled in conjunction with the belt operating speed.
  • Once the IntraBulk® has been commissioned, trucks can rapidly discharge their loads with minimum vehicle turnaround.

Can Intrabulk® reception units be used below ground?

Yes. Redler have produced a material handling and reception unit which is incredibly flexible, and as such can be used both above and below ground.

Using the Intrabulk® system below ground offers the following benefits:

  • Material reception via ramp or at floor level
  • Reception can be achieved through grids or open floors
  • In-line or side reception possible
  • Low-cost installation
  • Fast vehicle discharge
High-volume turnaround
Bulk Reception Units

Application - Above Ground

Bulk Reception Units


Application - Below Ground

Bulk Reception Units

Discharge to Process

From the outlet of the IntraBulk via either a transfer chute or buffer hopper, accurate flow control can be achieved by using one of the following feeder to process options:

  • Belt Conveyor
  • Weigh Belt Feeder
  • Screw Conveyor
  • Vibratory Conveyor
  • Chain Conveyor

Enclosures

  • Semi or fully clad weatherproof
  • No separate building required

Available options:

  • Flexible strip curtains
  • Roller shutter doors
  • Dust / Fume / Odour extraction connections
  • Traffic light/ Operating sensors
Bulk Reception Unit Examples