FulFiller ®
Container Loading Systems
As production operations rationalise, the need for bulk material handling and shipping container usage is rising. In order to lower these shipping costs, Stock Redler have developed their unique FulFiller® container loading system to create a efficient, economic method of container loading.
The FulFiller® system has been developed as a result of over 80 years of material handling experience, reflecting decades of intimate knowledge and understanding of the processes of shipping container and freight container loading. This exclusive container loading system is now established as industry standard across the globe, and is recognised by countless blue chip companies as the best container loading system on the market.
Container Loading Made Simple
Belt Thrower Principle
The Fulfiller® container loading system incorporates a throwing belt, supported on rollers which rotate at high speed. The material handling process involves accelerating material through 90°, thrown from the loader into the container. The unique throwing action minimises degradation during the material handling process, making this the optimal container loading system for pellets and granules.
Key Dimensions
The key dimensions shown are required to ensure the FulFiller® operates efficiently. The height above the inlet is needed to ensure the quoted loading rates are achieved - the FulFiller® will operate with lower headroom, but with potentially reduced throughputs.
Material Handling & Typical Capacities
The following materials can be handled by the FulFiller® and will typically be loaded at the given rates:
- Plastic granules 100 Te/hr
- Chemical / fertilizer granules 120 Te/hr
- Wood pellets 80 Te/hr
- Grain 90 Te/hr
- Pellet feeds and meals 100 Te/hr
- Soya beans 150 Te/hr
- Refined sugar 200 Te/hr
- Rice 140 Te/hr
The high speed of the FulFiller® allows container loading in just 10 minutes.
The FulFiller® offers many other material handling possibilities - simply contact us to discuss your needs. Stock Redler are happy to organise free FulFiller® trials on-site to establish your material handling and shipping container loading needs.
Many other materials can be loaded using the FulFiller - contact us to discuss your application. FulFiller trials at your site can also be organised for tests on your materials, normally on a free of charge basis.
Standard Mounting Options
MFF
Mobile Forklift Frame
Thrower assembly can be mounted on a forklift frame for maximum operational flexibility. The frame locates to the standard container loading system lugs, and guarantees that the thrower is in optimal container loading position. This enhances the efficiency and productivity of your container loading system. Once mounted, the container and FulFiller® can be driven under the required silo and connected. The unit is supplied ready to use and comes complete with a power cable and plug for connection to a local power supply.
CFF
Customer Fixed Frame
For single-silo operations, the thrower can be mounted on a fixed platform and permanently connected to the silo and power supply. The container is reversed into position and the thrower outlet position adjusted using the hydraulic lift and turntable before connection of the liner to the thrower outlet.
DMF
Dedicated Mobile Frame
For multiple silos, driver controlled operations, or where no forklift is available, the thrower can be mounted on a mobile platform. The platform is moved under the required silo and connections made to the silo drop chute before the container is reversed into position and the liner connected to the thrower outlet.
* Alternative custom designs also available
Modular Configuration
To exactly match your requirements, the FulFiller can be configured using individual components:
Thrower
- The basic thrower is ATEX certified for Zone 22 use and is supplied with a fixed speed drive suitable for either 50 or 60Hz 3 phase power supplies. Variable speed drives are available for certain applications on request. Built into the thrower assembly is a radial fan for inflation of container liners.
Mounting Frame
- The thrower is mounted on one of three standard frames - MFF, CFF & DMF variants. Additional nonstandard mounting arrangements can be considered on request.
Controls
- The standard control panel is ATEX certified for Zone 22 use and is supplied mounted on the thrower assembly. The operator interface is provided by a hand held controller that is connected to the main panel by a 5m long cable.
Hydraulic Lift
- For use with either fixed or mobile platforms, this allows vertical adjustment of the thrower outlet to match differing trailer and container heights. The lift is hydraulically operated, powered from the main control panel and has a lift range of 800mm.
Turntable
- For use with fixed or platforms, this allows directional adjustment of the thrower outlet to offset misalignment of the container.
(approx. 4.3mb)